Machine Lubrication Analyst CAT-II ,ISO18436- MLA CAT- II EXAM PREPERATION
- Description
- Curriculum
The Machinery Lubrication Analyst – Level II (CAT II) course, accredited under ISO 18436-4 by the International Council for Machinery Lubrication (ICML), is a comprehensive five-day program designed for professionals seeking to enhance their expertise in oil analysis and lubrication reliability.
Participants will gain hands-on skills in oil sampling, on-site testing, and contamination control to proactively identify and mitigate lubricant degradation caused by particles and thermal stressors.
The course covers foundational tribology principles, best practices for oil analysis programs, and advanced techniques for interpreting oil analysis reports. Ideal for maintenance, reliability, and operations personnel, this training equips attendees with the knowledge to optimize lubrication strategies, reduce equipment downtime, and make data-driven decisions for cost savings and improved machinery performance.
Course Objectives
This workshop provides a structured learning approach that will enable participants to:
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Understand maintenance strategies and their integration with oil analysis for enhanced reliability
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Master tribology fundamentals and lubrication theory to mitigate wear and failure
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Implement best practices for oil analysis programs, including sampling and testing protocols
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Learn contamination monitoring and control (CAT II focus) to extend lubricant life
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Develop skills to interpret oil analysis reports and diagnose machinery health
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Perform on-site oil inspections and tests to detect harmful particles and thermal stressors
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Gain insights into wear particle analysis (CAT III concepts) for advanced diagnostics
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Identify cost-saving opportunities and lubrication program gaps through data-driven analysis
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Prepare for the ICML certification exam to earn accredited CAT II qualification
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Apply knowledge to improve workplace practices and machinery longevity
Course Methodology
This course employs a blended learning approach, combining:
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Theoretical foundations
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Practical application
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Group discussions, peer reviews, and scenario-based problem-solving
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Assessment and feedback
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Industry-relevant tools
The goal is active engagement, ensuring participants gain actionable skills for optimal machine performance and maintenance.
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1Day 1: Oil Analysis Foundations & Tribology FundamentalsText lesson
Module 01: Introduction to Oil Analysis & Tribology
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Course overview and ICML certification requirements
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Scope of MLA Level II (ISO 18436-4)
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Exam preparation guidelines
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Maintenance strategies and reliability integration
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Predictive vs. preventive maintenance
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Role of oil analysis in reliability programs
Tribology Fundamentals
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Friction, wear, and lubrication mechanisms
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Lubricant types and their functions
Oil Sampling Best Practices
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Proper sampling techniques
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Common errors and contamination avoidance
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2Day 2: Oil Analysis Program Implementation & Contamination ControlText lessonThis lesson is locked because you haven't completed the previous one yet. Finish the previous lesson to unlock this one.
Module 02: Oil Analysis Program Implementation
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Designing an oil analysis program
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Key components of a successful program
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Setting baselines and alarm limits
Contamination Monitoring & Control (CAT II Focus)
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Types of contaminants: particles, water, air
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Filtration and contamination control methods
On-Site Oil Testing Methods
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Viscosity, TAN/TBN, water content, particle counting
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Portable test equipment demonstration
Lubrication Failure & Health Monitoring (CAT I Review)
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Common failure modes
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Early detection techniques
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3Day 3: Advanced Oil Analysis & Wear Debris DiagnosticsText lessonThis lesson is locked because you haven't completed the previous one yet. Finish the previous lesson to unlock this one.
Module 03: Advanced Oil Analysis & Wear Debris Analysis
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Wear particle analysis (CAT III introduction)
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Ferrous vs. non-ferrous wear particles
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Analytical ferrography and patch testing
Oil Analysis Report Interpretation
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Reading lab reports
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Trend analysis
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Case studies on abnormal results
Thermal & Oxidative Stressors
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Causes of oil degradation
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Mitigation strategies
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4Day 4: Field Inspections & Practical ApplicationsText lessonThis lesson is locked because you haven't completed the previous one yet. Finish the previous lesson to unlock this one.
Module 04: Field Inspections & Practical Applications
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Oil field inspection techniques
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Visual inspections, smell, and tactile checks
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Using microscopes and patch test kits
Hands-On Lab Session
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Conducting viscosity, moisture, and particle tests
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Data recording and interpretation
Cost Optimization & Decision-Making
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Identifying cost-saving opportunities
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Data-driven maintenance planning
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5Day 5: Case Studies, Review & Exam PreparationText lessonThis lesson is locked because you haven't completed the previous one yet. Finish the previous lesson to unlock this one.
Module 05: Case Studies, Review & Exam Preparation
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Real-world case studies
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Root cause analysis of lubrication failures
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Best practices from industry examples
Q&A Session & Troubleshooting
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Addressing common challenges in oil analysis
ICML Exam Review & Mock Test
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Key concepts recap
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Practice questions and exam strategy
Conclusion & Closing Remarks
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Maintenance, reliability, and operations professionals involved in oil sampling or analysis
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Planners, supervisors, and managers seeking insights into lubrication program gaps and cost-saving opportunities